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TC600 High-Thermal-Conductivity PCB with Immersion Gold Finish


1.Product Overview

Rogers TC600 is a premium PTFE-based composite laminate engineered with thermally conductive ceramic fillers and woven glass reinforcement. Designed for high-power RF applications, this material delivers best-in-class thermal conductivity (1.1 W/mK) while maintaining excellent dielectric stability (Dk=6.15). The 2-layer construction features 1oz copper layers and immersion gold finish, making it ideal for compact power amplifiers, microwave combiners, and avionics systems.


2.Key Material Properties

High Dielectric Constant: 6.15 (stable from 1.8MHz to 10GHz)
Ultra-Low Loss: 0.0017-0.0020 dissipation factor
Superior Thermal Management: 1.1 W/mK conductivity
Temperature Stable: -75 ppm/°C ΔDk (-40°C to 140°C)
Moisture Resistant: 0.03% absorption
CTE Matched: 9/9/35 ppm/°C (X/Y/Z)


3.PCB Construction Details

Specification Details
Base Material TC600
Layer Configuration Double Sided
Board Dimensions 76mm × 57mm (4 variants)
Dimensional Tolerance ±0.15mm
Minimum Trace/Space 4/5 mils
Minimum Hole Size 0.3mm
Via Type Through-hole only (No Blind)
Finished Board Thickness 1.6mm
Copper Weight (Outer Layers) 1oz (35μm total)
Via Plating Thickness 20μm
Surface Finish Immersion Gold
Silkscreen (Top/Bottom) None / None
Solder Mask (Top/Bottom) None / None
Quality Assurance 100% Electrical Tested


4.PCB Stackup: 2-layer rigid PCB

Copper layer 1 - 18 μm + 17μm plating
TC600 - 1.524 mm (60mil)
Copper layer 2 - 18 μm + 17μm plating


5.Board Statistics

Components: 24
Total Pads: 141
Thru Hole Pads: 65
Top SMT Pads: 76
Bottom SMT Pads: 0
Vias: 101
Nets: 2


6.Manufacturing & Quality Standards

Artwork Format: Gerber RS-274-X
Quality Standard: IPC-Class 2
Availability: Worldwide shipping


7.Technical Advantages

Thermal Performance: Reduces hot spots by 25-30% compared to standard materials
Size Reduction: Enables 20% smaller PCB footprints versus lower Dk substrates
Frequency Stability: <1% Dk variation across operating temperatures
Reliability: Matches CTE of active components for durable solder joints


8.Target Applications

Microwave Combiner and Power Divider Boards in Avionics Applications
Small Footprint Antennas
Digital Audio Broadcasting (DAB) Antennas(Satellite Radio)
GPS & Hand-held RFID Reader Antennas


 

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